Design And Implementation Of An Automated Inventory Control System For A Manufacturing Organization

(A Case Study Of Nigerian Breweries Plc, Enugu)

5 Chapters
|
97 Pages
|
1,298 Words

This research work is concise and generally summarizes the activities duly
carried out in the design and implementation of an automated inventory
control system for a manufacturing organization. The system is designed to
efficiently handle the movement and tracking of goods through the
replacement of human workers by technology. The manual method or
intervention is labour intensive, costly, and error prone and cannot ensure
the inventory remains up-to-date due to oversight and internal shrinkage.
With the proposed new system, inventory can be updated in real time
without product movement, scanning, or human involvement. The
automated system allows inventory status to be determined and shipping and
receiving documents to be generated automatically triggering automatic
orders for products that are low in inventory. The study outlines the main
concepts of the analysis and design methodology of the proposed system,
compares it to the existing and goes further to explain the design and
implementation of the system using Visual Basic 6.0 for the database. The
fact finding techniques employed is interview, observation, online and
library research.

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Title page
Approval Page
Certification Page
Dedication
Acknowledgement
Abstract
Table of Contents
List of Figures
List of Tables

CHAPTER ONE
1.0 Introduction 1
1.1 Background of the Study 2
1.2 Statement of the Problem 3
1.3 Purpose of the Study 4
1.4 Significance of the Study 4
1.5 Objectives of the Study 4
1.6 Scope of the Study 5
1.7 Limitations of the Study 6
1.8 Definition of Basic Concepts 6

CHAPTER TWO
2.0 Literature Review 9
2.1 Comprehensive Overview 9
2.1.1 Purpose 10
2.2 Types of Inventory Control Systems 10
2.2.1 Four types of inventory control systems 11
2.2.1.1 Manual Inventory Management System 11
2.2.1.2 Barcode Technology 12
2.2.1.3 Radio Frequency Identification (RFID) 13
2.2.1.4 Warehouse Management System 14
2.3 How Inventory Control Systems Really Work 16
2.4 What Industries Use Inventory Control Systems 19
2.4.1 Application of Inventory Control Systems 20
2.4.2 Importance of Inventory Control Systems 21
2.5 Warehouse Management Systems 22
2.5.1 Warehouse Management Rules Engine 24
2.5.1.1 Rules Workbench 25
2.5.1.2 Warehouse Management System Strategy 25
2.5.2 Importance of Warehouse Management Systems 25
2.5.3 Inventory Control Systems vs. Warehouse Mgt Systems 27
2.6 Automated Inventory Control System Software 28

CHAPTER THREE
3.0 System Analysis and Design 30
3.1 Methodology 30
3.2 Data Collection 30
3.3 Analysis of the Existing System 31
3.4 Limitation of the Existing System 32
3.5 System Design 33
3.6 Data Base Design 35
3.7 Organizational Structure 38
3.8 System Flow Chat 42
3.9 Top down Design Diagram 44

CHAPTER FOUR
4.0 Implementation, Testing and Packaging 46
4.1 Choice of Development Tools 46
4.2 System Requirements 46
4.2.1 Software Requirements 46
4.2.2 Hardware Requirements 47
4.3 Implementation 48
4.3.6 Implementation of the Login Form 53
4.3.7 Implementation of the Main menu form 54
4.3.8 Implementation of the Receive Supply Form 55
4.3.9 Implementation of Sales Form 55
4.4 Implementation of Supplier Record Form 57
4.4.1 Implementation 58
4.5 Testing 58
4.5.1 Unit Test 60
4.5.2 System Test 60
4.6 Packaging (Integration) 60

CHAPTER FIVE
5.0 Summary, Limitations, Recommendations, Beme &Conclusion 61
5.1 Summary 61
5.2 Limitation 63
5.3 Recommendation 63
5.4 Bill of Engineering Measurement & Evaluation (BEME) – 65
5.5 Conclusion 66
References 67
Appendix 1 70
Source Code 70
Appendix 1 Supply Form 78
Appendix 2 Sales Invoice 79
Appendix 3 Supplier Record 80
Appendix 4 Customer Record 81

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